How We Make It
Our Manufacturing
Process
From raw paper rolls to finished corrugated boxes — The 8-step journey of precision, quality control, and industrial craftsmanship that has defined us for over 60 years.
At a glance
Manufacturing workflow overview
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Kraft & Test Liner Paper
Raw Material Procurement
We source high-quality kraft paper and test liner from certified mills. The paper is carefully selected based on GSM requirements — from 80 GSM to 350 GSM — to match the strength specifications of each order. Rolls arrive at our facility and are inspected for moisture content, tensile strength, and surface quality before entering production.
Paper Types
Kraft, Test Liner, Fluting
GSM Range
100 – 250 GSM
Source
Certified Indian Mills
QC Check
Moisture & Tensile Test
Single / Double / Triple Wall Forming
Corrugation
Paper rolls feed into our high-speed corrugation machines where the medium (fluting paper) is heated, shaped into waves, and bonded between flat liner sheets using starch adhesive. We produce B, C, E flutes. Precise control of temperature, pressure, and speed ensures consistent flute height and bond strength across every metre of board.
Flute Types
B, C, E
Board Width
Up to 1800 mm
Speed
Up to 120 m/min
Adhesive
Food-safe Starch Based
Precision Board Cutting
Slitting & Sheeting
The continuous corrugated board coming off the corrugator is slit to the required width and cross-cut to precise sheet lengths. Our automated slitter-scorers allow multiple sheet sizes to be produced simultaneously with tolerances within ±1mm. Sheets are then stacked, inspected for delamination or warp, and moved to the converting section.
Tolerance
±1 mm
Min Sheet Size
200 × 200 mm
Max Sheet Size
1800 × 3000 mm
Output
Multi-size Simultaneous
Flexographic Multi-Colour Printing
Printing
Our flexographic printing units handle up to 6-colour printing directly on corrugated sheets. Water-based inks are used for vibrant, food-safe printing. Registration accuracy ensures crisp logos, barcodes, and handling instructions. From simple single-colour batch markings to full-colour branded packaging — every print run goes through colour calibration before production.
Print Colours
Up to 6 Colours
Ink Type
Water-based, Food-safe
Registration
±0.5 mm Accuracy
Finish
Matte / Gloss Coating
Box Blank Forming
Die Cutting & Slotting
Printed sheets are fed into flatbed die-cutting machines where custom steel-rule dies stamp out precise box blanks. Slots, perforations, and crease lines are all cut in a single pass. Our die-making workshop creates new tooling in-house within 24 hours. Complex shapes including auto-bottom, crash-lock, and tuck-top styles are handled with equal precision.
Die Types
Die-Cut Custom
Tooling
In-house Die Making
TAT for New Die
24 Hours
Max Sheet
1800 × 2400 mm
Box Assembly & Joining
Folding & Stitching
Die-cut blanks are folded along crease lines and joined using either wire stitching (stapling) or hot-melt gluing — depending on application. Each box is checked for squareness and joint strength before bundling.
Joining Methods
Wire Stitch / Hot-melt Glue
Speed
Up to 4,000 boxes/hr
Check
Squareness & Joint Test
Styles
Regular, Self-lock, Glued
In-House Testing Lab
Quality Inspection
Every batch undergoes rigorous testing in our in-house QA lab before dispatch. We perform Bursting Strength Test (BF) and GSM verification on samples from each production run.
Tests
BF, GSM
Sample Rate
5% per Batch
Lab
In-house Certified
Bundling, Palletising & Delivery
Packing & Dispatch
Cleared boxes are counted, bundled, and strapped in standard or custom bundle sizes. Bundles are palletised and stretch-wrapped for transport. Our dispatch team coordinates with logistics partners to ensure on-time delivery.
Bundle Sizes
Custom or Standard
Palletising
Stretch-wrapped
Coverage
Pan India
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Every box we make goes through these 8 stages. Tell us your specifications and we'll deliver packaging that performs.